Skip to main content

2024 | OriginalPaper | Buchkapitel

4. Towards Additive Manufactured Off-Earth Habitats with Functionally Graded Multi-materials

verfasst von : Ina Cheibas, Mathilde Laot, Belinda Rich, Jia Fu, Jia-Ning Zhu, Vera A. Popovich

Erschienen in: Adaptive On- and Off-Earth Environments

Verlag: Springer International Publishing

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

This study investigated the feasibility of in-situ manufacturing of a functionally graded metallic-regolith multimaterial. To fabricate the gradient, digital light processing, an additive manufacturing technique, and spark plasma sintering were selected due to their compatibility with metallic-ceramic processing in a space environment. The chosen methods were initially assessed for their ability to effectively consolidate regolith alone, before progressing to sintering regolith directly onto metallic substrates. Optimised processing conditions based on the initial powder particle size, different compositions of the lunar regolith powders and sintering temperatures were identified. Experiments have successfully proven the consolidation of lunar regolith simulants first via near-net shaping with digital light processing and then spark plasma sintering at 1050 ℃ under 80 MPa. The metallic powders were fully densified at relatively low temperatures and a pressure of 50 MPa with spark plasma sintering. Furthermore, the lunar regolith and Ti6Al4V gradient were found to be the most promising multimaterial combination. While the current study showed that it is feasible to manufacture a functionally graded metallic-regolith, further developments of a fully optimised method have the potential to produce tailored, high-performance multimaterials in an off-earth manufacturing setting for the production of aerospace, robotic, or architectural components.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 340 Zeitschriften

aus folgenden Fachgebieten:

  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Versicherung + Risiko




Jetzt Wissensvorsprung sichern!

Literatur
Zurück zum Zitat Allen CC, Morris RV, McKay DS (1996) Oxygen extraction from lunar soils and pyroclastic glass. J Geophys Res E Planets 101(E11):26085–26095CrossRef Allen CC, Morris RV, McKay DS (1996) Oxygen extraction from lunar soils and pyroclastic glass. J Geophys Res E Planets 101(E11):26085–26095CrossRef
Zurück zum Zitat Altun AA, Ertl F, Marechal M, Makaya A, Sgambati A, Schwentenwein M (2020) Additive manufacturing of lunar regolith structures. Open Ceram 5(September 2020):100058 Altun AA, Ertl F, Marechal M, Makaya A, Sgambati A, Schwentenwein M (2020) Additive manufacturing of lunar regolith structures. Open Ceram 5(September 2020):100058
Zurück zum Zitat Altun AA, Ertl F, Marechal M, Makaya A, Sgambati A, Schwentenwein M (2021) Additive manufacturing of lunar regolith structures. Open Ceram 5(December 2020):100058 Altun AA, Ertl F, Marechal M, Makaya A, Sgambati A, Schwentenwein M (2021) Additive manufacturing of lunar regolith structures. Open Ceram 5(December 2020):100058
Zurück zum Zitat ASTM F2792-12 (2012) Standard terminology for additive manufacturing technologies ASTM F2792-12 (2012) Standard terminology for additive manufacturing technologies
Zurück zum Zitat Balla VK, Bandyopadhyay PP, Bose S, Bandyopadhyay A (2007) Compositionally graded yttria-stabilized zirconia coating on stainless steel using laser engineered net shaping (LENSTM). Scr Mater 57(9):861–864CrossRef Balla VK, Bandyopadhyay PP, Bose S, Bandyopadhyay A (2007) Compositionally graded yttria-stabilized zirconia coating on stainless steel using laser engineered net shaping (LENSTM). Scr Mater 57(9):861–864CrossRef
Zurück zum Zitat Balla VK, Roberson LB, O’Connor GW, Trigwell S, Bose S, Bandyopadhyay A (2012) First demonstration on direct laser fabrication of lunar regolith parts. Rapid Prototyp J 18(6):451–457CrossRef Balla VK, Roberson LB, O’Connor GW, Trigwell S, Bose S, Bandyopadhyay A (2012) First demonstration on direct laser fabrication of lunar regolith parts. Rapid Prototyp J 18(6):451–457CrossRef
Zurück zum Zitat Benaroya H (2018) Building habitats on the moon: engineering approaches to lunar settlements. Springer Benaroya H (2018) Building habitats on the moon: engineering approaches to lunar settlements. Springer
Zurück zum Zitat Benaroya H (2022) The evolution of lunar habitat concepts. Int J Sp Struct 37(3):187–195CrossRef Benaroya H (2022) The evolution of lunar habitat concepts. Int J Sp Struct 37(3):187–195CrossRef
Zurück zum Zitat Bever MB, Duwez PE (1972) Gradients in composite materials. Mater Sci Eng 10(C):1–8 Bever MB, Duwez PE (1972) Gradients in composite materials. Mater Sci Eng 10(C):1–8
Zurück zum Zitat Brown GM, Peckett A, Emeleus CH, Phillips R, Pinsent RH (1975) Petrology and mineralogy of Apollo 17 mare basalts. In: Lunar and planetary science conference proceedings, vol 6, pp 1–13 Brown GM, Peckett A, Emeleus CH, Phillips R, Pinsent RH (1975) Petrology and mineralogy of Apollo 17 mare basalts. In: Lunar and planetary science conference proceedings, vol 6, pp 1–13
Zurück zum Zitat Buchanan C, Gardner L (2019) Metal 3D printing in construction: A review of methods, research, applications, opportunities and challenges. Eng Struct 180(March 2018):332–348 Buchanan C, Gardner L (2019) Metal 3D printing in construction: A review of methods, research, applications, opportunities and challenges. Eng Struct 180(March 2018):332–348
Zurück zum Zitat Carloni D, Zhang G, Wu Y (2021) Transparent alumina ceramics fabricated by 3D printing and vacuum sintering. J Eur Ceram Soc 41(1):781–791CrossRef Carloni D, Zhang G, Wu Y (2021) Transparent alumina ceramics fabricated by 3D printing and vacuum sintering. J Eur Ceram Soc 41(1):781–791CrossRef
Zurück zum Zitat Cesaretti G, Dini E, De Kestelier X, Colla V, Pambaguian L (2014) Building components for an outpost on the lunar soil by means of a novel 3D printing technology. Acta Astronaut 93:430–450CrossRef Cesaretti G, Dini E, De Kestelier X, Colla V, Pambaguian L (2014) Building components for an outpost on the lunar soil by means of a novel 3D printing technology. Acta Astronaut 93:430–450CrossRef
Zurück zum Zitat Cheibas I, Laot M, Popovich VA, Rich B, Rodriguez Castillo S (2020) Additive manufacturing of functionally graded materials with in-situ resources. In: Aerospace Europe Conference (AEC 2020) (June):0–12 Cheibas I, Laot M, Popovich VA, Rich B, Rodriguez Castillo S (2020) Additive manufacturing of functionally graded materials with in-situ resources. In: Aerospace Europe Conference (AEC 2020) (June):0–12
Zurück zum Zitat Cheibas I, Arnhof M, Rich B (2022) Basalt fiber composites for the robotic fabrication of a lunar habitat. In: 73rd International astronautical congress (IAC). Copyright by IAF, Paris Cheibas I, Arnhof M, Rich B (2022) Basalt fiber composites for the robotic fabrication of a lunar habitat. In: 73rd International astronautical congress (IAC). Copyright by IAF, Paris
Zurück zum Zitat Cheng Y, Cui Z, Cheng L, Gong D, Wang W (2017) Effect of particle size on densification of pure magnesium during spark plasma sintering. Adv Powder Technol 28(4):1129–1135CrossRef Cheng Y, Cui Z, Cheng L, Gong D, Wang W (2017) Effect of particle size on densification of pure magnesium during spark plasma sintering. Adv Powder Technol 28(4):1129–1135CrossRef
Zurück zum Zitat Chua CK, Wong CH, Yeong WY (2017) Material characterization for additive manufacturing Chua CK, Wong CH, Yeong WY (2017) Material characterization for additive manufacturing
Zurück zum Zitat Cordonier GJ et al (2021) Direct foam writing in microgravity. npj Microgravity 7(1):1–5 Cordonier GJ et al (2021) Direct foam writing in microgravity. npj Microgravity 7(1):1–5
Zurück zum Zitat Crawford IA (2015) Lunar resources: a review. Prog Phys Geogr 39(2):137–167CrossRef Crawford IA (2015) Lunar resources: a review. Prog Phys Geogr 39(2):137–167CrossRef
Zurück zum Zitat Crosby K, Shaw LL, Estournes C, Chevallier G, Fliflet AW, Imam MA (2014) Enhancement in Ti-6Al-4V sintering via nanostructured powder and spark plasma sintering. Powder Metall 57(2):147–154CrossRef Crosby K, Shaw LL, Estournes C, Chevallier G, Fliflet AW, Imam MA (2014) Enhancement in Ti-6Al-4V sintering via nanostructured powder and spark plasma sintering. Powder Metall 57(2):147–154CrossRef
Zurück zum Zitat Dordlofva C, Törlind P (2020) Qualification challenges with additive manufacturing in space applications. In: 2017 Proceedings of the 28th annual international solid freeform fabrication symposium—an additive manufacturing conference SFF 2017, pp 2699–2712 Dordlofva C, Törlind P (2020) Qualification challenges with additive manufacturing in space applications. In: 2017 Proceedings of the 28th annual international solid freeform fabrication symposium—an additive manufacturing conference SFF 2017, pp 2699–2712
Zurück zum Zitat Dou R, Tang W, Hu K, Wang L (2022) Ceramic paste for space stereolithography 3D printing technology in microgravity environment. J Eur Ceram Soc 42(9):3968–3975CrossRef Dou R, Tang W, Hu K, Wang L (2022) Ceramic paste for space stereolithography 3D printing technology in microgravity environment. J Eur Ceram Soc 42(9):3968–3975CrossRef
Zurück zum Zitat Dronadula R, Benaroya H (2021) Hybrid lunar inflatable structure. Acta Astronaut 179(August 2020):42–55 Dronadula R, Benaroya H (2021) Hybrid lunar inflatable structure. Acta Astronaut 179(August 2020):42–55
Zurück zum Zitat Eckart P (1999) The lunar base handbook, p 850 Eckart P (1999) The lunar base handbook, p 850
Zurück zum Zitat Eckart P, Clarke AC, Schmitt HH (1999) Lunar base handbook, 2nd edition 2006, Publisher: McGraw-Hill Education Eckart P, Clarke AC, Schmitt HH (1999) Lunar base handbook, 2nd edition 2006, Publisher: McGraw-Hill Education
Zurück zum Zitat Edmunson J, Rickman DL (2012) A survey of geologic resources. In: Moon. Springer, pp 1–21 Edmunson J, Rickman DL (2012) A survey of geologic resources. In: Moon. Springer, pp 1–21
Zurück zum Zitat Ellery A (2022) Leveraging in situ resources for lunar base construction. Can J Civ Eng 49(5):657–674CrossRef Ellery A (2022) Leveraging in situ resources for lunar base construction. Can J Civ Eng 49(5):657–674CrossRef
Zurück zum Zitat Fateri M, Gebhardt A (2015) Process parameters development of selective laser melting of lunar regolith for on-site manufacturing applications. Int J Appl Ceram Technol 12(1):46–52CrossRef Fateri M, Gebhardt A (2015) Process parameters development of selective laser melting of lunar regolith for on-site manufacturing applications. Int J Appl Ceram Technol 12(1):46–52CrossRef
Zurück zum Zitat Fateri M, Pitikaris S, Sperl M (2019) Investigation on wetting and melting behavior of lunar regolith simulant for additive manufacturing application. Microgravity Sci Technol 31(2):161–167CrossRef Fateri M, Pitikaris S, Sperl M (2019) Investigation on wetting and melting behavior of lunar regolith simulant for additive manufacturing application. Microgravity Sci Technol 31(2):161–167CrossRef
Zurück zum Zitat Fateri M, Meurisse A, Sperl M, Consortium R (2017) Solar sintering for additive manufacturing on the moon. EPSC Abstr 11(2014) Fateri M, Meurisse A, Sperl M, Consortium R (2017) Solar sintering for additive manufacturing on the moon. EPSC Abstr 11(2014)
Zurück zum Zitat Frank J, Spirkovska L, McCann R, Wang L, Pohlkamp K, Morin L (2013) Autonomous mission operations. In: IEEE aerospace conference proceeding 2013 Frank J, Spirkovska L, McCann R, Wang L, Pohlkamp K, Morin L (2013) Autonomous mission operations. In: IEEE aerospace conference proceeding 2013
Zurück zum Zitat Galjaard S, Hofman S, Perry N, Ren S (2015) Optimizing structural building elements in metal by using additive manufacturing. In: Proceedings of IASS annual symposia, international association for shell and spatial structures (IASS), no 2, pp 1–12 Galjaard S, Hofman S, Perry N, Ren S (2015) Optimizing structural building elements in metal by using additive manufacturing. In: Proceedings of IASS annual symposia, international association for shell and spatial structures (IASS), no 2, pp 1–12
Zurück zum Zitat Gardner L, Kyvelou P, Herbert G, Buchanan C (2020) Testing and initial verification of the world’s first metal 3D printed bridge. J Constr Steel Res 172 Gardner L, Kyvelou P, Herbert G, Buchanan C (2020) Testing and initial verification of the world’s first metal 3D printed bridge. J Constr Steel Res 172
Zurück zum Zitat Geng Y et al (2021) Ti–6Al–4V microstructural functionally graded material by additive manufacturing: experiment and computational modelling. Mater Sci Eng A 823(May):141782 Geng Y et al (2021) Ti–6Al–4V microstructural functionally graded material by additive manufacturing: experiment and computational modelling. Mater Sci Eng A 823(May):141782
Zurück zum Zitat Gong F, Zhao J, Li Z, Sun J, Ni X, Hou G (2018) Design, fabrication and mechanical properties of multidimensional graded ceramic tool materials. Ceram Int 44(3):2941–2951CrossRef Gong F, Zhao J, Li Z, Sun J, Ni X, Hou G (2018) Design, fabrication and mechanical properties of multidimensional graded ceramic tool materials. Ceram Int 44(3):2941–2951CrossRef
Zurück zum Zitat Goulas A, Friel RJ (2016) 3D printing with moondust. Rapid Prototyp J 22(6):864–870CrossRef Goulas A, Friel RJ (2016) 3D printing with moondust. Rapid Prototyp J 22(6):864–870CrossRef
Zurück zum Zitat Goulas A, Binner JGP, Harris RA, Friel RJ (2017) Assessing extraterrestrial regolith material simulants for in-situ resource utilisation based 3D printing. Appl Mater Today 6:54–61CrossRef Goulas A, Binner JGP, Harris RA, Friel RJ (2017) Assessing extraterrestrial regolith material simulants for in-situ resource utilisation based 3D printing. Appl Mater Today 6:54–61CrossRef
Zurück zum Zitat Goulas A, Binner JGP, Engstrøm DS, Harris RA, Friel RJ (2019) Mechanical behaviour of additively manufactured lunar regolith simulant components. Proc Inst Mech Eng Part L J Mater Des Appl 233(8):1629–1644 Goulas A, Binner JGP, Engstrøm DS, Harris RA, Friel RJ (2019) Mechanical behaviour of additively manufactured lunar regolith simulant components. Proc Inst Mech Eng Part L J Mater Des Appl 233(8):1629–1644
Zurück zum Zitat Guisard Restivo TA et al (2019) Micrograded ceramic-metal composites. J Eur Ceram Soc Guisard Restivo TA et al (2019) Micrograded ceramic-metal composites. J Eur Ceram Soc
Zurück zum Zitat Heiken GH, Vaniman DT, French BM (1991) Lunar sourcebook-a user’s guide to the moon. Research Supported by NASA, Cambridge, England, Cambridge University Press, 753 p (No individual items are abstract this volume) Heiken GH, Vaniman DT, French BM (1991) Lunar sourcebook-a user’s guide to the moon. Research Supported by NASA, Cambridge, England, Cambridge University Press, 753 p (No individual items are abstract this volume)
Zurück zum Zitat Higgins M, Benaroya H (2020) Utilizing the analytical hierarchy process to determine the optimal lunar habitat configuration. Acta Astronaut 173(January):145–154CrossRef Higgins M, Benaroya H (2020) Utilizing the analytical hierarchy process to determine the optimal lunar habitat configuration. Acta Astronaut 173(January):145–154CrossRef
Zurück zum Zitat Howe AS, Sherwood B (2009) Out of this world: the new field of space architecture. American Institute of Aeronautics and Astronautics Howe AS, Sherwood B (2009) Out of this world: the new field of space architecture. American Institute of Aeronautics and Astronautics
Zurück zum Zitat Isachenkov M, Chugunov S, Akhatov I, Shishkovsky I (2021) Regolith-based additive manufacturing for sustainable development of lunar infrastructure—An overview. Acta Astronaut 180(January):650–678CrossRef Isachenkov M, Chugunov S, Akhatov I, Shishkovsky I (2021) Regolith-based additive manufacturing for sustainable development of lunar infrastructure—An overview. Acta Astronaut 180(January):650–678CrossRef
Zurück zum Zitat Isachenkov M, Chugunov S, Akhatov I, Shishkovsky I (2021) Regolith-based additive manufacturing for sustainable development of lunar infrastructure—an overview. Acta Astronaut 180:650–678CrossRef Isachenkov M, Chugunov S, Akhatov I, Shishkovsky I (2021) Regolith-based additive manufacturing for sustainable development of lunar infrastructure—an overview. Acta Astronaut 180:650–678CrossRef
Zurück zum Zitat Jin Q, Ren XP, Hou HL, Zhang YL, Qu HT (2018) In situ synthesis and structural design of Ti/TiC functionally graded materials. Mater Sci Forum 913:515–521CrossRef Jin Q, Ren XP, Hou HL, Zhang YL, Qu HT (2018) In situ synthesis and structural design of Ti/TiC functionally graded materials. Mater Sci Forum 913:515–521CrossRef
Zurück zum Zitat Kamaruzaman FF, Nuruzzaman DM, Ismail NM, Hamedon Z, Iqbal AKMA, Azhari A (2018) Microstructure and properties of aluminium-aluminium oxide graded composite materials. IOP Conf Ser Mater Sci Eng 319(1):0–6 Kamaruzaman FF, Nuruzzaman DM, Ismail NM, Hamedon Z, Iqbal AKMA, Azhari A (2018) Microstructure and properties of aluminium-aluminium oxide graded composite materials. IOP Conf Ser Mater Sci Eng 319(1):0–6
Zurück zum Zitat Kanyilmaz A et al (2021) Role of metal 3D printing to increase quality and resource-efficiency in the construction sector. Addit Manuf 50(November):2022 Kanyilmaz A et al (2021) Role of metal 3D printing to increase quality and resource-efficiency in the construction sector. Addit Manuf 50(November):2022
Zurück zum Zitat Karami K et al (2020) Continuous and pulsed selective laser melting of Ti6Al4V lattice structures: effect of post-processing on microstructural anisotropy and fatigue behaviour. Addit Manuf 36(April):101433 Karami K et al (2020) Continuous and pulsed selective laser melting of Ti6Al4V lattice structures: effect of post-processing on microstructural anisotropy and fatigue behaviour. Addit Manuf 36(April):101433
Zurück zum Zitat Katz-demyanetz A, Popov VV, Kovalevsky A, Safranchik D (2019) Powder-bed additive manufacturing for aerospace application: techniques, metallic and metal/ceramic composite materials and trends 5 Katz-demyanetz A, Popov VV, Kovalevsky A, Safranchik D (2019) Powder-bed additive manufacturing for aerospace application: techniques, metallic and metal/ceramic composite materials and trends 5
Zurück zum Zitat Keller C, Tabalaiev K, Marnier G, Noudem J, Sauvage X, Hug E (2016) Influence of spark plasma sintering conditions on the sintering and functional properties of an ultra-fine grained 316L stainless steel obtained from ball-milled powder. Mater Sci Eng A 665:125–134CrossRef Keller C, Tabalaiev K, Marnier G, Noudem J, Sauvage X, Hug E (2016) Influence of spark plasma sintering conditions on the sintering and functional properties of an ultra-fine grained 316L stainless steel obtained from ball-milled powder. Mater Sci Eng A 665:125–134CrossRef
Zurück zum Zitat Kennedy KJ (2002) The vernacular of space architecture. In: AIAA space architecture symposium (October), pp 1–15 Kennedy KJ (2002) The vernacular of space architecture. In: AIAA space architecture symposium (October), pp 1–15
Zurück zum Zitat Khoshnevis B et al (2005) Lunar contour crafting—a novel technique for ISRU-based habitat development. In: 43rd AIAA aerospace sciences meeting and exhibit (February), pp 7397–7409 Khoshnevis B et al (2005) Lunar contour crafting—a novel technique for ISRU-based habitat development. In: 43rd AIAA aerospace sciences meeting and exhibit (February), pp 7397–7409
Zurück zum Zitat Kim BH, Na YH (1995) Fabrication of fiber-reinforced porous ceramics of Al2O3-mullite and SiC-mullite systems. Ceram Int 21(6):381–384CrossRef Kim BH, Na YH (1995) Fabrication of fiber-reinforced porous ceramics of Al2O3-mullite and SiC-mullite systems. Ceram Int 21(6):381–384CrossRef
Zurück zum Zitat Kim YJ, Ryu BH, Jin H, Lee J, Shin HS (2021) Microstructural, mechanical, and thermal properties of microwave-sintered KLS-1 lunar regolith simulant. Ceram Int 47(19):26891–26897CrossRef Kim YJ, Ryu BH, Jin H, Lee J, Shin HS (2021) Microstructural, mechanical, and thermal properties of microwave-sintered KLS-1 lunar regolith simulant. Ceram Int 47(19):26891–26897CrossRef
Zurück zum Zitat Kost PM et al (2021) Thermal properties of lunar regolith simulant melting specimen. Acta Astronaut 187(July):429–437CrossRef Kost PM et al (2021) Thermal properties of lunar regolith simulant melting specimen. Acta Astronaut 187(July):429–437CrossRef
Zurück zum Zitat Labeaga-Martínez N, Sanjurjo-Rivo M, Díaz-Álvarez J, Martínez-Frías J (2017) Additive manufacturing for a moon village. Procedia Manuf 13:794–801CrossRef Labeaga-Martínez N, Sanjurjo-Rivo M, Díaz-Álvarez J, Martínez-Frías J (2017) Additive manufacturing for a moon village. Procedia Manuf 13:794–801CrossRef
Zurück zum Zitat Lakhdar Y, Tuck C, Binner J, Terry A, Goodridge R (2021) Additive manufacturing of advanced ceramic materials. Prog Mater Sci 116:100736CrossRef Lakhdar Y, Tuck C, Binner J, Terry A, Goodridge R (2021) Additive manufacturing of advanced ceramic materials. Prog Mater Sci 116:100736CrossRef
Zurück zum Zitat Landis GA (2007) Materials refining on the Moon. Acta Astronaut 60(10–11):906–915CrossRef Landis GA (2007) Materials refining on the Moon. Acta Astronaut 60(10–11):906–915CrossRef
Zurück zum Zitat Li W, Lan D, Wang Y (2020) Exploration of direct-ink-write 3D printing in space: droplet dynamics and patterns formation in microgravity. Microgravity Sci Technol 32(5):935–940CrossRef Li W, Lan D, Wang Y (2020) Exploration of direct-ink-write 3D printing in space: droplet dynamics and patterns formation in microgravity. Microgravity Sci Technol 32(5):935–940CrossRef
Zurück zum Zitat Liao H, Zhu J, Chang S, Xue G, Pang J, Zhu H (2021) Lunar regolith—AlSi10Mg composite fabricated by selective laser melting. Vacuum 187(November 2020):110122 Liao H, Zhu J, Chang S, Xue G, Pang J, Zhu H (2021) Lunar regolith—AlSi10Mg composite fabricated by selective laser melting. Vacuum 187(November 2020):110122
Zurück zum Zitat Licheri R, Orrù R, Sani E, Dell’Oro A, Cao G (2022) Spark plasma sintering and optical characterization of lunar regolith simulant. Acta Astronaut 201(January):164–171CrossRef Licheri R, Orrù R, Sani E, Dell’Oro A, Cao G (2022) Spark plasma sintering and optical characterization of lunar regolith simulant. Acta Astronaut 201(January):164–171CrossRef
Zurück zum Zitat Liu M et al (2019) Digital light processing of lunar regolith structures with high mechanical properties. Ceram Int 45(5):5829–5836CrossRef Liu M et al (2019) Digital light processing of lunar regolith structures with high mechanical properties. Ceram Int 45(5):5829–5836CrossRef
Zurück zum Zitat Lomax BA, Conti M, Khan N, Bennett NS, Ganin AY, Symes MD (2020) Proving the viability of an electrochemical process for the simultaneous extraction of oxygen and production of metal alloys from lunar regolith. Planet Space Sci 180(April 2019):104748 Lomax BA, Conti M, Khan N, Bennett NS, Ganin AY, Symes MD (2020) Proving the viability of an electrochemical process for the simultaneous extraction of oxygen and production of metal alloys from lunar regolith. Planet Space Sci 180(April 2019):104748
Zurück zum Zitat Long Y et al (2013) High-strength Ti-6Al-4V with ultrafine-grained structure fabricated by high energy ball milling and spark plasma sintering. Mater Sci Eng A 585:408–414CrossRef Long Y et al (2013) High-strength Ti-6Al-4V with ultrafine-grained structure fabricated by high energy ball milling and spark plasma sintering. Mater Sci Eng A 585:408–414CrossRef
Zurück zum Zitat Marnier G, Keller C, Noudem J, Hug E (2014) Functional properties of a spark plasma sintered ultrafine-grained 316L steel. Mater Des 63:633–640CrossRef Marnier G, Keller C, Noudem J, Hug E (2014) Functional properties of a spark plasma sintered ultrafine-grained 316L steel. Mater Des 63:633–640CrossRef
Zurück zum Zitat Maseko SW, Popoola API, Fayomi OSI (2018) Characterization of ceramic reinforced titanium matrix composites fabricated by spark plasma sintering for anti-ballistic applications. Def Technol 14(5):408–411CrossRef Maseko SW, Popoola API, Fayomi OSI (2018) Characterization of ceramic reinforced titanium matrix composites fabricated by spark plasma sintering for anti-ballistic applications. Def Technol 14(5):408–411CrossRef
Zurück zum Zitat Mertens A et al (2014) Mechanical properties of alloy Ti-6Al-4V and of stainless steel 316L processed by selective laser melting: influence of out-of-equilibrium microstructures. Powder Metall 57(3):184–189CrossRef Mertens A et al (2014) Mechanical properties of alloy Ti-6Al-4V and of stainless steel 316L processed by selective laser melting: influence of out-of-equilibrium microstructures. Powder Metall 57(3):184–189CrossRef
Zurück zum Zitat Meurisse A, Beltzung JC, Kolbe M, Cowley A, Sperl M (2017) Influence of mineral composition on sintering lunar regolith. J Aerosp Eng 30(4):04017014CrossRef Meurisse A, Beltzung JC, Kolbe M, Cowley A, Sperl M (2017) Influence of mineral composition on sintering lunar regolith. J Aerosp Eng 30(4):04017014CrossRef
Zurück zum Zitat Meurisse A, Makaya A, Willsch C, Sperl M (2018) Solar 3D printing of lunar regolith. Acta Astronaut 152(September):800–810CrossRef Meurisse A, Makaya A, Willsch C, Sperl M (2018) Solar 3D printing of lunar regolith. Acta Astronaut 152(September):800–810CrossRef
Zurück zum Zitat Mueller S, Taylor GJ, Phillips RJ (1988) Lunar composition: a geophysical and petrological synthesis. J Geophys Res Solid Earth 93(B6):6338–6352CrossRef Mueller S, Taylor GJ, Phillips RJ (1988) Lunar composition: a geophysical and petrological synthesis. J Geophys Res Solid Earth 93(B6):6338–6352CrossRef
Zurück zum Zitat Munir ZA, Anselmi-Tamburini U, Ohyanagi M (2006) The effect of electric field and pressure on the synthesis and consolidation of materials: a review of the spark plasma sintering method. J Mater Sci 41(3):763–777CrossRef Munir ZA, Anselmi-Tamburini U, Ohyanagi M (2006) The effect of electric field and pressure on the synthesis and consolidation of materials: a review of the spark plasma sintering method. J Mater Sci 41(3):763–777CrossRef
Zurück zum Zitat MX3D (2021) Robotic 3D metal printing|WAAM MX3D (2021) Robotic 3D metal printing|WAAM
Zurück zum Zitat Naser MZ, Chehab AI (2018) Materials and design concepts for space-resilient structures. Prog Aerosp Sci 98(March):74–90CrossRef Naser MZ, Chehab AI (2018) Materials and design concepts for space-resilient structures. Prog Aerosp Sci 98(March):74–90CrossRef
Zurück zum Zitat Neves JM, Ramanathan S, Suraneni P, Grugel R, Radlińska A (2020) Characterization, mechanical properties, and microstructural development of lunar regolith simulant-portland cement blended mixtures. Constr Build Mater 258(2020):1–10 Neves JM, Ramanathan S, Suraneni P, Grugel R, Radlińska A (2020) Characterization, mechanical properties, and microstructural development of lunar regolith simulant-portland cement blended mixtures. Constr Build Mater 258(2020):1–10
Zurück zum Zitat Nunn Z, Smith S, Culton J (2022) Lunar resources in support of human interplanetary settlement and limitations. In: Space manufacturing and resources: earth and planetary exploration applications, pp 223–234 Nunn Z, Smith S, Culton J (2022) Lunar resources in support of human interplanetary settlement and limitations. In: Space manufacturing and resources: earth and planetary exploration applications, pp 223–234
Zurück zum Zitat Obadele BA, Adesina OS, Oladijo OP, Ogunmuyiwa EN (2020) Fabrication of functionally graded 316L austenitic and 2205 duplex stainless steels by spark plasma sintering. J Alloys Compd 849 Obadele BA, Adesina OS, Oladijo OP, Ogunmuyiwa EN (2020) Fabrication of functionally graded 316L austenitic and 2205 duplex stainless steels by spark plasma sintering. J Alloys Compd 849
Zurück zum Zitat Papike JJ, Simon SB, Laul JC (1982) The lunar regolith: chemistry, mineralogy, and petrology. Rev Geophys 20(4):761–826CrossRef Papike JJ, Simon SB, Laul JC (1982) The lunar regolith: chemistry, mineralogy, and petrology. Rev Geophys 20(4):761–826CrossRef
Zurück zum Zitat Pasha A, Rajaprakash BM (2021) Fabrication and mechanical properties of functionally graded materials: a review. Mater Today Proc (xxxx) Pasha A, Rajaprakash BM (2021) Fabrication and mechanical properties of functionally graded materials: a review. Mater Today Proc (xxxx)
Zurück zum Zitat Pieters CM (1986) Composition of the lunar highland crust from near-infrared spectroscopy. Rev Geophys 24(3):557–578CrossRef Pieters CM (1986) Composition of the lunar highland crust from near-infrared spectroscopy. Rev Geophys 24(3):557–578CrossRef
Zurück zum Zitat Pilehvar S, Arnhof M, Pamies R, Valentini L, Kjøniksen AL (2020) Utilization of urea as an accessible superplasticizer on the moon for lunar geopolymer mixtures. J Clean Prod 247 Pilehvar S, Arnhof M, Pamies R, Valentini L, Kjøniksen AL (2020) Utilization of urea as an accessible superplasticizer on the moon for lunar geopolymer mixtures. J Clean Prod 247
Zurück zum Zitat Poondla N, Srivatsan TS, Patnaik A, Petraroli M (2009) A study of the microstructure and hardness of two titanium alloys: commercially pure and Ti–6Al–4V. J Alloys Compd 486(1–2):162–167CrossRef Poondla N, Srivatsan TS, Patnaik A, Petraroli M (2009) A study of the microstructure and hardness of two titanium alloys: commercially pure and Ti–6Al–4V. J Alloys Compd 486(1–2):162–167CrossRef
Zurück zum Zitat Popovich VA, Borisov EV, Heurtebise V, Riemslag T, Popovich AA, Sufiiarov VS (2018) Creep and thermomechanical fatigue of functionally graded inconel 718 produced by additive manufacturing. In: TMS 2018—147th annual meeting and exhibition, pp 85–97 Popovich VA, Borisov EV, Heurtebise V, Riemslag T, Popovich AA, Sufiiarov VS (2018) Creep and thermomechanical fatigue of functionally graded inconel 718 produced by additive manufacturing. In: TMS 2018—147th annual meeting and exhibition, pp 85–97
Zurück zum Zitat Prettyman TH et al (2006) Elemental composition of the lunar surface: analysis of gamma ray spectroscopy data from Lunar Prospector. J Geophys Res Planets 111(E12) Prettyman TH et al (2006) Elemental composition of the lunar surface: analysis of gamma ray spectroscopy data from Lunar Prospector. J Geophys Res Planets 111(E12)
Zurück zum Zitat Radhamani AV, Lau HC, Kamaraj M, Ramakrishna S (2020) Structural, mechanical and tribological investigations of CNT-316 stainless steel nanocomposites processed via spark plasma sintering. Tribol Int 152(March):106524 Radhamani AV, Lau HC, Kamaraj M, Ramakrishna S (2020) Structural, mechanical and tribological investigations of CNT-316 stainless steel nanocomposites processed via spark plasma sintering. Tribol Int 152(March):106524
Zurück zum Zitat Rasera JN, Cilliers JJ, Lamamy JA, Hadler K (2020) The beneficiation of lunar regolith for space resource utilisation: a review. Planet Space Sci 186(October 2019):104879 Rasera JN, Cilliers JJ, Lamamy JA, Hadler K (2020) The beneficiation of lunar regolith for space resource utilisation: a review. Planet Space Sci 186(October 2019):104879
Zurück zum Zitat Rattanachan S, Miyashita Y, Mutoh Y (2003) Microstructure and fracture toughness of a spark plasma sintered Al2O3-based composite with BaTiO3 particulates. J Eur Ceram Soc 23(8):1269–1276CrossRef Rattanachan S, Miyashita Y, Mutoh Y (2003) Microstructure and fracture toughness of a spark plasma sintered Al2O3-based composite with BaTiO3 particulates. J Eur Ceram Soc 23(8):1269–1276CrossRef
Zurück zum Zitat Ray CS, Reis ST, Sen S, O’Dell JS (2010) JSC-1A lunar soil simulant: characterization, glass formation, and selected glass properties. J Non Cryst Solids 356(44–49):2369–2374CrossRef Ray CS, Reis ST, Sen S, O’Dell JS (2010) JSC-1A lunar soil simulant: characterization, glass formation, and selected glass properties. J Non Cryst Solids 356(44–49):2369–2374CrossRef
Zurück zum Zitat Rodrigues TA et al (2021) Effect of heat treatments on 316 stainless steel parts fabricated by wire and arc additive manufacturing: microstructure and synchrotron X-ray diffraction analysis. Addit Manuf 48(PB):102428 Rodrigues TA et al (2021) Effect of heat treatments on 316 stainless steel parts fabricated by wire and arc additive manufacturing: microstructure and synchrotron X-ray diffraction analysis. Addit Manuf 48(PB):102428
Zurück zum Zitat Ruys AJ, Popov EB, Sun D, Russell JJ, Murray CCJ (2001) Functionally graded electrical/thermal ceramic systems. J Eur Ceram Soc 21(10–11):2025–2029CrossRef Ruys AJ, Popov EB, Sun D, Russell JJ, Murray CCJ (2001) Functionally graded electrical/thermal ceramic systems. J Eur Ceram Soc 21(10–11):2025–2029CrossRef
Zurück zum Zitat Sanders GB, Larson WE (2012) Progress made in lunar in situ resource utilization under NASA’s exploration technology and development program. Earth Space 2012(281):457–478 Sanders GB, Larson WE (2012) Progress made in lunar in situ resource utilization under NASA’s exploration technology and development program. Earth Space 2012(281):457–478
Zurück zum Zitat Schleppi J, Gibbons J, Groetsch A, Buckman J, Cowley A, Bennett N (2019) Manufacture of glass and mirrors from lunar regolith simulant. J Mater Sci 54(5):3726–3747CrossRef Schleppi J, Gibbons J, Groetsch A, Buckman J, Cowley A, Bennett N (2019) Manufacture of glass and mirrors from lunar regolith simulant. J Mater Sci 54(5):3726–3747CrossRef
Zurück zum Zitat Schlüter L, Cowley A (2020) Review of techniques for In-Situ oxygen extraction on the moon. Planet Space Sci 181(April 2019):104753 Schlüter L, Cowley A (2020) Review of techniques for In-Situ oxygen extraction on the moon. Planet Space Sci 181(April 2019):104753
Zurück zum Zitat Shiwei N, Dritsas S, Fernandez JG (2020) Martian biolith: a bioinspired regolith composite for closed-loop extraterrestrial manufacturing. PLoS One 15(9 September):1–11 Shiwei N, Dritsas S, Fernandez JG (2020) Martian biolith: a bioinspired regolith composite for closed-loop extraterrestrial manufacturing. PLoS One 15(9 September):1–11
Zurück zum Zitat Sibille L, Carpenter P, Schlagheck R, French RA (2006) Lunar regolith simulant materials: recommendations for standardization, production, and usage Sibille L, Carpenter P, Schlagheck R, French RA (2006) Lunar regolith simulant materials: recommendations for standardization, production, and usage
Zurück zum Zitat Smith C et al (2018) The European Space Agency Exploration Sample Analogue Collection (ESA2C) and curation facility-present and future. In: 42nd COSPAR Sci. Assem, vol 42, pp B4–B2 Smith C et al (2018) The European Space Agency Exploration Sample Analogue Collection (ESA2C) and curation facility-present and future. In: 42nd COSPAR Sci. Assem, vol 42, pp B4–B2
Zurück zum Zitat Srivastava M, Rathee S, Maheshwari S, Kundra TK (2019) Design and processing of functionally graded material: review and current status of research. In: 3D Printing and additive manufacturing technologies, Springer, pp 243–255 Srivastava M, Rathee S, Maheshwari S, Kundra TK (2019) Design and processing of functionally graded material: review and current status of research. In: 3D Printing and additive manufacturing technologies, Springer, pp 243–255
Zurück zum Zitat Suresh S, Mortensen A (1997) Functionally graded metals and metal-ceramic composites: part 2 Thermomechanical behaviour. Int Mater Rev 42(3):85–116CrossRef Suresh S, Mortensen A (1997) Functionally graded metals and metal-ceramic composites: part 2 Thermomechanical behaviour. Int Mater Rev 42(3):85–116CrossRef
Zurück zum Zitat Taylor SR (1987) The unique lunar composition and its bearing on the origin of the Moon. Geochim Cosmochim Acta 51(5):1297–1309CrossRef Taylor SR (1987) The unique lunar composition and its bearing on the origin of the Moon. Geochim Cosmochim Acta 51(5):1297–1309CrossRef
Zurück zum Zitat Tokita M (2003) Large-size WC/Co functionally graded materials fabricated by spark plasma sintering (SPS) method. Mater Sci Forum 423–425:39–44CrossRef Tokita M (2003) Large-size WC/Co functionally graded materials fabricated by spark plasma sintering (SPS) method. Mater Sci Forum 423–425:39–44CrossRef
Zurück zum Zitat Wright JK, Evans JRG, Edirisinghe MJ (1989) Degradation of polyolefin blends used for ceramic injection molding. J Am Ceram Soc 72(10):1822–1828CrossRef Wright JK, Evans JRG, Edirisinghe MJ (1989) Degradation of polyolefin blends used for ceramic injection molding. J Am Ceram Soc 72(10):1822–1828CrossRef
Zurück zum Zitat Yakout M, Elbestawi MA, Veldhuis SC (2020) A study of the relationship between thermal expansion and residual stresses in selective laser melting of Ti-6Al-4V. J Manuf Process 52:181–192CrossRef Yakout M, Elbestawi MA, Veldhuis SC (2020) A study of the relationship between thermal expansion and residual stresses in selective laser melting of Ti-6Al-4V. J Manuf Process 52:181–192CrossRef
Zurück zum Zitat Zhang B, Jaiswal P, Rai R, Nelaturi S (2018) Additive manufacturing of functionally graded material objects: a review. J Comput Inf Sci Eng 18(4):041002CrossRef Zhang B, Jaiswal P, Rai R, Nelaturi S (2018) Additive manufacturing of functionally graded material objects: a review. J Comput Inf Sci Eng 18(4):041002CrossRef
Zurück zum Zitat Zhang T et al (2021a) Robotic drilling tests in simulated lunar regolith environment. J Field Robot 38(8):1011–1035CrossRef Zhang T et al (2021a) Robotic drilling tests in simulated lunar regolith environment. J Field Robot 38(8):1011–1035CrossRef
Zurück zum Zitat Zhang X et al (2021b) Spark plasma sintering of a lunar regolith simulant: effects of parameters on microstructure evolution, phase transformation, and mechanical properties. Ceram Int 47(4):5209–5220MathSciNetCrossRef Zhang X et al (2021b) Spark plasma sintering of a lunar regolith simulant: effects of parameters on microstructure evolution, phase transformation, and mechanical properties. Ceram Int 47(4):5209–5220MathSciNetCrossRef
Zurück zum Zitat Zhang X et al (2019a) Microstructure evolution during spark plasma sintering of FJS-1 lunar soil simulant. J Am Ceram Soc (April 2019):899–911 Zhang X et al (2019a) Microstructure evolution during spark plasma sintering of FJS-1 lunar soil simulant. J Am Ceram Soc (April 2019):899–911
Zurück zum Zitat Zhang X et al (2019b) Microstructure evolution during spark plasma sintering of FJS-1 lunar soil simulant. J Am Ceram Soc (September):1–13 Zhang X et al (2019b) Microstructure evolution during spark plasma sintering of FJS-1 lunar soil simulant. J Am Ceram Soc (September):1–13
Zurück zum Zitat Zheng X et al (2012) Design and optimization of a light-emitting diode projection micro-stereolithography three-dimensional manufacturing system. Rev Sci Instrum 83(12) Zheng X et al (2012) Design and optimization of a light-emitting diode projection micro-stereolithography three-dimensional manufacturing system. Rev Sci Instrum 83(12)
Metadaten
Titel
Towards Additive Manufactured Off-Earth Habitats with Functionally Graded Multi-materials
verfasst von
Ina Cheibas
Mathilde Laot
Belinda Rich
Jia Fu
Jia-Ning Zhu
Vera A. Popovich
Copyright-Jahr
2024
DOI
https://doi.org/10.1007/978-3-031-50081-7_4

Neuer Inhalt